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Inspector 4000
Operators Guide
Manual P/N 002-5564
Revision: D
June 2011
RJS Technologies
701 Decatur Ave North, Suite 107
Minneapolis, MN 55427
(763) 746-8034 Phone
www.rjs1.com Website
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Strany 1 - Operator’s Guide

Inspector 4000™ Operator’s Guide Manual P/N 002-5564 Revision: D June 2011 RJS Technologies 701 Decatur Ave North, Suite 107 M

Strany 2 - All Rights Reserved

Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 3 Note: If all 4 batteries are inadvertently installed backwards, the inspector u

Strany 3 - TABLE OF CONTENTS

Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 4 2.0 Warranty 2.1 General Warranty Warranty information: (763) 746-8034 RJS war

Strany 4

Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 5 2.3 Service During The Warranty Period If your Inspector 4000 should fail

Strany 5

Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 6 3.0 Introduction 3.1 Inspector 4000 Description and Features The Inspector 400

Strany 6

Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 7 3.3 Temperature Specs Do not operate or store your unit or components in tempera

Strany 7 - BAR-CODE DEFINITIONS 59

Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 8 4.0 The Inspector 4000 Figure 4-A (Inspector 4000) Auto-optic scan head

Strany 8 - 1.0 Preface

Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 9 5.0 Main Menu Selections 5.1 Calibration Power On When the unit is powered

Strany 9

Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 10 Verifying that Unit is Calibrated Selecting CALIB sets up the mode to measure re

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Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 11 Place Optics on Black/Enter Key Place the wand on the black section of the c

Strany 11 - 2.0 Warranty

Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 12 Scan Calib Setup Storage Inactive In addition to CALIB, explained in

Strany 12

Inspector 4000™ Operator’s Guide ii RJS, Minneapolis, MN Copyrights The copyrights in this manual are owned by RJS. All

Strany 13 - 3.0 Introduction

Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 13 5.3 Setup Select Setup (from the Main Menu) to view various system parameters:

Strany 14 - 3.3 Temperature Specs

Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 14 (See Appendix H for an explanation of Decodability grades.) The next selection

Strany 15 - 4.0 The Inspector 4000

Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 15 1. When Companion is enabled, data output is in the format of analysis only. 2

Strany 16 - 5.0 Main Menu Selections

Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 16 The next selection is: Decode I 2of 5 as Interlvd 2of5 The options are “Case

Strany 17

Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 17 5.4 Storage Storage will display as either Storage Inactive or Storage

Strany 18 - PCS readings

Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 18 6.0 PCS Analysis PCS Scanning (overview) This section is an overview of PCS (pr

Strany 19

Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 19 7.0 Scanning Symbols After a bar-code is scanned, the Inspector 4000 will resp

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Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 20 8.0 Pass/Fail Analysis Screen (See 7.0 Scanning Symbols) After the symbol is

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Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 21 Table 8-A (Code Identifiers Inspector 4000 ) LOGMARS Code 39 Symbology AIAG B

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Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 22 Table 8-B (Code Identifier Descriptions for Pass/Fail Analysis Screen) Ident

Strany 23 - Menu automatically

Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN i TABLE OF CONTENTS 1.0 PREFACE 1 1.1 PROPRIETARY STATEMENT 1 1.2 STATEMENT O

Strany 24

Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 23 9.0 Data Analysis Screens After doing a scan, the Pass/Fail Analysis screen dis

Strany 25 - 6.0 PCS Analysis

Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 24 Press Select to bring up the next screen: Ratio: 2.9 This screen provides t

Strany 26 - 7.0 Scanning Symbols

Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 25 Press Select to bring up the next screen: Mod Check is : 5 S/B : 5 Pass Thi

Strany 27

Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 26 Press Select to bring up the next screen. Bar width deviations are represente

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Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 27 A symbol is “Acceptable” until any calculated bar width deviation exceeds 100%

Strany 29 - Analysis Screen)

Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 28 Table 9-A (LED, Bar-code Width Deviations) 5 LED Display Pattern Average Bar w

Strany 30 - 9.0 Data Analysis Screens

Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 29 ANSI Analysis Screens Press Select again to display the first technical Data An

Strany 31

Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 30 Press Select to display the next screen: Defects 07% A Appl. Compl. A The d

Strany 32

Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 31 10.0 Connect to other Devices Connection to other Devices Connect to Computer

Strany 33 - See Table 9-A

Operator’s Guide Appendix A 002-5564 RJS, Minneapolis, MN 32 Appendix A (Code 128) Code 128 Code 128 can encode all the characters currently enco

Strany 34

Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN ii 5.0 MAIN MENU SELECTIONS 9 5.1 CALIBRATION 9 POWER ON 9 VERIFYING THAT UNIT

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Operator’s Guide Appendix A 002-5564 RJS, Minneapolis, MN 33 Due to the flexibility and nature of Code 128, it is difficult to display “printable

Strany 36

Operator’s Guide Appendix A 002-5564 RJS, Minneapolis, MN 34 Example: * C L C 1 3 ? * A A B 3 R F C 2 4 ? * Re

Strany 37

Operator’s Guide Appendix A 002-5564 RJS, Minneapolis, MN 35 Note: Only the first and last alphanumerics of each ASCII character are display

Strany 38 - Connect to Printer

Operator’s Guide Appendix A 002-5564 RJS, Minneapolis, MN 36 Table A-2 (Code 128 — Subset B) SP ! " # $ % & '

Strany 39 - Appendix A (Code 128)

Operator’s Guide Appendix A 002-5564 RJS, Minneapolis, MN 37 Table A-3 (Code 128 — Subset C) 00 01 02 03 04 05 06 07 08

Strany 40 - Operator’s Guide Appendix A

Operator’s Guide Appendix A 002-5564 RJS, Minneapolis, MN 38 Note: On the LCD Display the Inspector will show a Yen symbol “¥”instead of a backs

Strany 41 - * C L C 1 3 ? *

Operator’s Guide Appendix B 002-5564 RJS, Minneapolis, MN 39 Appendix B (Code 93) Code 93 Code 93 encodes 43 data characters consisting of 0-9, A

Strany 42 - Inspector

Operator’s Guide Appendix B 002-5564 RJS, Minneapolis, MN 40 The Start/Stop and control characters cannot be displayed on the LCD as shown i

Strany 43

Operator’s Guide Appendix B 002-5564 RJS, Minneapolis, MN 41 Table B-1 (Code 93 Character Set) ASCII CODE 93 ASCII CODE 93 ASCII CODE 93 ASC

Strany 44

Operator’s Guide Appendix D 002-5564 RJS, Minneapolis, MN 42 Appendix C (Communication Format) Computer Mode When the Computer is enabled during

Strany 45

Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN iii CONNECTION TO OTHER DEVICES 31 CONNECT TO COMPUTER 31 CONNECT TO PRINTER 31

Strany 46 - Appendix B (Code 93)

Operator’s Guide Appendix D 002-5564 RJS, Minneapolis, MN 43 Figure C-1 INSPECTOR 4000 Revision D Single Scan Analysis Code 3of9 *R* Scan Profile

Strany 47 - Operator’s Guide Appendix B

Operator’s Guide Appendix D 002-5564 RJS, Minneapolis, MN 44 Appendix D (Battery Displays) Battery Displays If the “Low Battery” condition displa

Strany 48

Appendix E Operator’s Guide 002-5564 RJS, Minneapolis, MN 45 Appendix E (Magnifications) UPC/EAN Magnifications & Bar Width Deviations UPC a

Strany 49 - Operator’s Guide Appendix D

Operator’s Guide Appendix F 002-5564 RJS, Minneapolis, MN 46 Appendix F (Print Functions) Print Functions Scanned data may be printed if the I

Strany 50

Operator’s Guide Appendix F 002-5564 RJS, Minneapolis, MN 47 Storage This option prints all analysis data stored in the buffer. The last bar-code

Strany 51 - Battery Displays

Operator’s Guide Appendix G 002-5564 RJS, Minneapolis, MN 48 Appendix G (Symbology Analysis) Symbology Analysis Parameters Table G-1 shows error

Strany 52 - Appendix E (Magnifications)

Operator’s Guide Appendix G 002-5564 RJS, Minneapolis, MN 49 Table G-2 (Parameters Checked for Each Symbology) Symbology Ratio ICG Data Chara

Strany 53 - Appendix F (Print Functions)

Operator’s Guide Appendix G 002-5564 RJS, Minneapolis, MN 50 • See Appendix I for Quiet Zone Analysis descriptions. • UPC-A symbols with a numb

Strany 54 - Storage

Appendix H Operator’s Guide 002-5564 RJS, Minneapolis, MN 51 Appendix H (ANSI Decodability) ANSI Decodability Calculations There is a specified m

Strany 55 - Operator’s Guide Appendix G

Appendix I Operator’s Guide 002-5564 RJS, Minneapolis, MN 52 Appendix I (Quiet Zone Analysis) Quiet Zone Analysis The Inspector 4000 trims da

Strany 56 - INTERLVD 2 OF 5

Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN iv PRINT FUNCTIONS 46 PRINTOUT OPTIONS 46 ANALYSIS 46 ANALYSIS AND PROFILE 46 S

Strany 57

Appendix I Operator’s Guide 002-5564 RJS, Minneapolis, MN 53 Table I-1 con...(Acceptable Parameters for Symbols With Addendums) Symbology Leadin

Strany 58 - < .25 = F

Operator’s Guide Appendix J 002-5564 RJS, Minneapolis, MN 54 Appendix J Inspector 4000 Analysis Parameters Reference Decode This parameter grade

Strany 59 - Appendix I Operator’s Guide

Operator’s Guide Appendix J 002-5564 RJS, Minneapolis, MN 55 The overall symbol grade is averaged for the Reference Decode parameter: For exampl

Strany 60 - With Addendums)

Operator’s Guide Appendix J 002-5564 RJS, Minneapolis, MN 56 (Bar-code colors can have a large effect on this parameter.) Refl (Min)/Refl (Max) Th

Strany 61 - Appendix J

Operator’s Guide Appendix J 002-5564 RJS, Minneapolis, MN 57 Ideally, the edge contrast should be equal to symbol contrast, but as an

Strany 62 - Symbol Contrast

Operator’s Guide Appendix J 002-5564 RJS, Minneapolis, MN 58 Traditional Analysis Tolerance Graph This graph is similar to the ANSI decodability p

Strany 63 - Modulation

Operator’s Guide Appendix K 002-5564 RJS, Minneapolis, MN 59 Appendix K Bar-code Definitions Achieved Width The calculated element width based on

Strany 64 - Operator’s Guide Appendix J

Operator’s Guide Appendix K 002-5564 RJS, Minneapolis, MN 60 Bar-code (U.P.C.) A group of parallel bars and spaces constituting characters that ar

Strany 65

Operator’s Guide Appendix K 002-5564 RJS, Minneapolis, MN 61 Bit The narrowest code element (bar of space) that may contain information. Characte

Strany 66 - Appendix K

Operator’s Guide Appendix K 002-5564 RJS, Minneapolis, MN 62 Decode Determining the information which has been encoded in a bar-code symbol. Deco

Strany 67 - Operator’s Guide Appendix K

Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN v EDGE CONTRAST (MIN) 56 MODULATION 56 TRADITIONAL ANALYSIS TOLERANCE GRAPH 58 A

Strany 68

Operator’s Guide Appendix K 002-5564 RJS, Minneapolis, MN 63 Edge Contrast (EC) See Edge Contrast(min) The difference between the space reflecta

Strany 69

Operator’s Guide Appendix K 002-5564 RJS, Minneapolis, MN 64 Element Width The thickness or width of a bar or space as measured from its leading e

Strany 70

Operator’s Guide Appendix K 002-5564 RJS, Minneapolis, MN 65 Global Threshold (GT) The global threshold is drawn through the middle of a profile,

Strany 71

Operator’s Guide Appendix K 002-5564 RJS, Minneapolis, MN 66 Ladder Code A bar-code or symbol printed vertically with the individual bars looking

Strany 72

Operator’s Guide Appendix K 002-5564 RJS, Minneapolis, MN 67 Modulation (MOD) (Scanners and verifiers perceive the narrower bars and spaces to hav

Strany 73

Operator’s Guide Appendix K 002-5564 RJS, Minneapolis, MN 68 Nanometer (nm) A unit of measure used to define the wavelength of light, equal to 10-

Strany 74

Operator’s Guide Appendix K 002-5564 RJS, Minneapolis, MN 69 Parity A system for encoding characters as “odd” or “even” for self checking of barco

Strany 75

Operator’s Guide Appendix K 002-5564 RJS, Minneapolis, MN 70 Reference Decode Each symbology type specifies a specific decoding method to

Strany 76

Operator’s Guide Appendix K 002-5564 RJS, Minneapolis, MN 71 Scanner An electronic device that converts printed information into electrical signal

Strany 77

Operator’s Guide Appendix K 002-5564 RJS, Minneapolis, MN 72 Start and Stop Characters Characters typically used at the beginning and end of each

Strany 78

Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 1 1.0 Preface 1.1 Proprietary Statement The RJS Inspector 4000 Operator’s Guide c

Strany 79 - 0.0 = F

Operator’s Guide Appendix K 002-5564 RJS, Minneapolis, MN 73 Symbology A set of rules for encoding information in a bar-code symbol. Symbology Re

Strany 80

Operator’s Guide Appendix K 002-5564 RJS, Minneapolis, MN 74 Visual Measurement Measurements obtained by using human vision in the determination o

Strany 81

Operator’s Guide Inspector 4000™ 002-5564 RJS, Minneapolis, MN 2 1.5 Documentation Updates RJS strives to provide the best possible documen

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